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A study of burr formulation processes using the finite element method: part I

Article Abstract:

The four stages of burr formation mechanism, initiation, initial development, pivoting point, and final development are studied using the finite element method. Data on the mechanism in orthogonal cutting and a quantitative analysis of burr/breakout formation are presented.

Author: Park, I.W., Dornfeld, D.A.
Publisher: American Society of Mechanical Engineers
Publication Name: Journal of Engineering Materials and Technology
Subject: Science and technology
ISSN: 0094-4289
Year: 2000
Surfaces, Deformation of, Surface deformation

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A study of burr formation processes using the finite elelment method: the influences of exit angle, rake angle, and backup material on burr formation processes, part II

Article Abstract:

Results demonstrate that finite element method analysis contributes a valuble insight into the mechanism of burr formation during machining as influenced by workpiece exit angles, tool rake angles, and backup materials. Data indicate that the burr formation process increases with the increase in the exit angle.

Author: Park, I.W., Dornfeld, D.A.
Publisher: American Society of Mechanical Engineers
Publication Name: Journal of Engineering Materials and Technology
Subject: Science and technology
ISSN: 0094-4289
Year: 2000

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Burr/breakout model development and experimental verification

Article Abstract:

A model for predicting burr/breakout formation in orthogonal cutting shows good predictions about the burr/breakout phenomenon. The model uses observations of burr formation during the SEM micro-machining tests. A negative deformation plane begins to form when the steady state chip formation ceases. Burr formation occurs due to plastic bending and shearing of the negative deformation plane, but crack propagation along the plane contributes to breakout. Burr/breakout formation is proportional to the depth of the cut.

Author: Chern, Gwo-Lianq, Dornfeld, David A.
Publisher: American Society of Mechanical Engineers
Publication Name: Journal of Engineering Materials and Technology
Subject: Science and technology
ISSN: 0094-4289
Year: 1996
Research, Deformations (Mechanics), Deformation, Engineering models

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Subjects list: Statistical Data Included, United States, Analysis, Usage, Evaluation, Testing, Strains and stresses, Stresses (Materials), Finite element method, Metal-cutting, Metal cutting, Shear (Mechanics)
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